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Automation

WÖHWA Automation Center. The central platform for digital plant automation

The WÖHWA Automation Center brings automation, control and data management together in a web-based platform for the bulk materials industry. From material processing, dosing and loadout to logistics and energy management, it digitally connects key plant processes.

The WÖHWA Automation Center for every area of your plant

Plant control

Reliable control of complex plant processes

WÖHWA plant control connects crushers, screening machines, conveying equipment, belts, storage bins, level measurements, sensors and operator stations in an integrated control system for ongoing plant operation.

  • Integrated plant control
  • Greater operational transparency
  • Stable material flows
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Batching & loadout

Precise material flows, digitally controlled

The WÖHWA blending and loadout system automates material flows from the silo through batching, weighing and conveying to loadout. Materials are controlled reliably, batched accurately and routed to the required destination with full traceability.

  • Precise batching
  • Efficient loadout
  • Traceable material flows
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Dispatch automation

Digitally controlled from check-in to exit

WÖHWA dispatch automation connects entry, check-in, weighing, loadout, delivery note and exit into one continuous digital dispatch process. Vehicles are identified automatically, checked and guided through the plant step by step.

  • less manual coordination
  • shorter turnaround times
  • transparent plant logistics
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Energy management

Transparent energy data

WÖHWA energy management makes energy consumption, load profiles and key performance indicators visible during plant operation. It helps you understand consumers, processes and opportunities for optimisation.

  • Transparent energy consumption
  • Indicators for better decisions
  • A foundation for load management
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Central platform
Automatisierung
Fewer interfaces
Automatisierung
Efficient processes
Automatisierung
Modular and expandable
Automatisierung
The complete system

The digital heart of your plant

The WÖHWA Automation Center combines your plant’s key automation functions in a single platform. Dispatch automation, dosing and loadout, plant control and energy management can be used individually, combined and extended with suitable modules or add-ons.

Initial consultation
Project
Installation
Operation
Modernisation
WÖHWA Automation Center: material processing, batching and loadout, dispatch automation and energy management
Reduzierung von Energie- und Ressourcenverbrauch
Integration erneuerbarer Energien
Lastspitzen automatisch geglättet
Efficiency and precision

All relevant automation functions are integrated into one system, from plant control to data analysis.

Production, energy, sensor and quality data become visible, traceable and available for process optimisation.

Automated control, dosing, loadout and logistics processes reduce manual intervention, speed up operations and ease the workload for operators.

KPIs, dashboards, event logs and quality records support informed decisions and provide traceability during plant operation.

Functions and add-ons can be added flexibly. Standardised interfaces also connect ERP, dispatch planning and weighing data systems.

Add-ons & extensions
Smart upgrades for maximum performance

The WÖHWA Automation Center provides the digital framework for a range of software and automation modules. Modules or add-ons can be added to suit your requirements.

Delivery note terminal
Self-service directly at the terminal

The WÖHWA delivery note terminal supports drivers through key dispatch steps, from data capture to delivery note issue at the terminal.

Dispatch automation
Connect mobile machines digitally

Wheel loaders, dumpers, dozers and other mobile machines are integrated into digital dispatch logistics. Orders, material information and feedback are available directly in the vehicle.

Weighbridge
Capture weights automatically and transfer them reliably to dispatch

The WÖHWA weighbridge records inbound, outbound and net weights and transfers the data directly to dispatch automation. This reliably connects weighing, release and documentation.

Blending and loadout system
Control material flows precisely

The WÖHWA blending and loadout system automates key material flows within the plant, from batching individual components through blending and feeding to loading trucks, trains or ships.

  • Batching, blending and feeding
  • Truck, rail or ship loading
  • Feeding devices, scales and batching as a complete system
Sliding gate control
Control sliding gates safely

A robust control solution for targeted material discharge from silos, bins, storage bays or storage areas. Depending on the version, operation takes place directly at the control cabinet or by radio.

  • Clear sliding gate selection
  • Manual and radio operation
  • Repeatable results
Big bag loading
Fill bulk materials into big bags

A solution for controlled filling of big bags or similar containers. The target quantity is entered, material is measured using conveying equipment and a belt scale, and loading is completed under control.

  • Defined fill quantities
  • Weight measurement by belt scale
  • Guided filling process
Automatic storage bay feeding
Store material selectively in storage bays

A solution for automatic or semi-automatic feeding of storage bays, stockpile areas and material zones. Material flow, destination bay and fill levels are digitally controlled.

  • Feed destination bays automatically
  • Capture fill levels clearly
  • Use storage volume optimally
Push-button control type 202
Operate electrically driven sliding gates easily

Compact local control for WÖHWA electrically operated sliding gates. OPEN and CLOSE buttons allow simple material discharge directly at the process.

  • Manual OPEN/CLOSE operation
  • Simple manual loading
  • Compact and robust
Self-service terminal
Operate loading processes directly at the loadout point

The terminal enables local operation directly at the loadout point. Approved recipes and quantities are selected and loading is started on site.

Loading time optimisation
Faster vehicle changeovers for higher throughput

The waiting area, weighing technology and loadout control are coordinated to reduce changeover times between loading operations.

Recipe optimisation
Adapt recipes automatically to quality and availability

Laboratory values, grading curves and silo levels are included in the calculation. Recipe proportions are optimised automatically within defined limits.

Quality database
Capture quality data for every load

Recipes, quantities, loading times and quality values are stored digitally, providing transparent evidence for analysis and quality assurance.

Master/Slave loadout
One loadout system, multiple operator stations

Additional operator stations provide clearer visibility of the loading process. A prepared Slave system can also safeguard the main operator station.

Plant control
Control complex plant processes reliably

Crushers, screening machines, conveying equipment, storage bins, sensors and water processes are connected in an integrated control system. Complete processing plants can be operated safely, monitored and optimised selectively.

LARUS
Identify bottlenecks. Use capacity more effectively.

LARUS analyses utilisation across the production chain, identifies the current bottleneck and automatically adjusts feed and material flow. The plant responds dynamically to changing process conditions.

Digital twin
Validate software and processes virtually

Sensors, actuators, machines and control sequences are simulated in a virtual plant model. Functions, interlocks and operating concepts can be checked before physical commissioning.

Shift report
Record production and events for full traceability

Production quantities, downtime, loadout data, operating hours and comments are combined digitally. Clear shift reports support handovers, analysis and optimisation.

Night operation
Keep plant sections running under control

Selected plant areas can continue running automatically after the shift. Target levels, end times and active monitoring ensure clearly limited and traceable operation.

Load management
Avoid peak loads. Control energy use more precisely.

WÖHWA load management monitors the plant’s current power demand, projects consumption over the ongoing 15-minute interval and intervenes if a defined demand limit could be exceeded. Plant areas with adjustable power consumption are controlled selectively without unnecessarily putting the process at risk.

Master/Slave operation
One loadout system, multiple operator stations

Additional operator stations provide greater visibility of the loadout process. A prepared Slave system can also safeguard the main operator station.

Mobility
Integrate mobile loading processes digitally

Wheel loaders, dumpers, dozers and other mobile machines are integrated directly into batching, loadout and material handling processes.

Your benefits

Why plant operators choose WÖHWA

Automation from a single supplier

From material processing, dosing and loadout to dispatch automation and energy management, all areas work together in one coordinated system.

Integrated processes

Plant areas, control systems and data flows are connected, creating clear workflows without unnecessary breaks between systems or isolated solutions.

Central operation and overview

Plant status, processes and key performance indicators are brought together in a clear overview. Operators can monitor their plant centrally.

Easy to operate

Intuitive user interfaces, clear process guidance and easy-to-understand displays simplify daily work and reduce operating errors.

Modular and expandable

Functions, modules and add-ons can be added to suit the plant and its requirements. Standardised interfaces also allow existing systems to be connected.

Higher plant availability

Coordinated control systems, monitoring and process logic support stable operation and help reduce unplanned downtime.

Less manual intervention

Automated processes reduce recurring operating tasks, coordination requirements and potential sources of error in day-to-day plant operation.

A transparent data foundation

Production, energy, quality and process data are recorded digitally and made available for analysis, optimisation and informed decisions.

Applications
Proven solutions for bulk material applications
Our technologies are used wherever bulk materials need to be conveyed, fed, weighed and processed efficiently with automated systems.
Recycling plants

Solutions for flexible processes, changing requirements and reliable operation in recycling plants.

Proven solutions for recycling plants
Recycling plants face particular technical and operational demands due to changing materials and varying process requirements. Flexible solutions and reliable day-to-day processes are therefore essential.
Quarries

WÖHWA supports quarries with practical solutions for reliable, efficient and safe plant operation over the long term.

Proven solutions for quarries
Many processes must work reliably together in quarries. Robust equipment, coordinated workflows and solutions that meet the demands of day-to-day operation are essential.
Sand and gravel plants

WÖHWA supports sand and gravel plants with practical solutions for reliable processes and consistently safe plant operation.

Proven solutions for sand and gravel plants
Sand and gravel plants depend on reliable processes, robust equipment and smooth plant operation. Solutions need to suit each plant's specific workflows and requirements.
Contact us
Let’s develop your plant together.

Looking to automate processes, simplify operations and advance your plant’s digital capabilities? We show you which options suit your plant and what the next step could look like.

Your contact:
Portrait Max Mustermann
Markus Esslinger
International Sales
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Team Wöhwa
Consultancy & Sales

We develop the right solution for your plant.

Everything from a single source
Proven technology for stable processes
Service throughout the plant lifecycle

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