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Plant control

Control complex processing reliably

  • Integrate crushers, screens and conveying equipment centrally
  • Monitor material flows and plant status clearly
  • Aggregate processing, sand and gravel plants, recycling
Overview

Control processing from end to end

WÖHWA plant control connects machines, conveying equipment, sensors, level measurements and operator stations in a coordinated control system. Material flow, plant status and process data become centrally visible and can be controlled precisely.

Crushers, screens and conveying equipment

Main processing machines are integrated into the overall process and controlled according to material flow.

Storage bins, levels and sensors

Levels, measurements and plant states provide the basis for clear operational decisions.

Wet and water processes

Washing, pumping, clarification and recirculation can be integrated into processing.

Visualisation and operator stations

Operators receive a clear view of plant areas, messages and process values.

Integrated equipment and machines
Clear visibility of plant operation
Transparent data flow
Transparent plant status
Extensions & add-ons

Smart upgrades for maximum performance

WÖHWA plant control can be extended flexibly with powerful add-ons. Additional functions help optimise processes, operate plants more efficiently and make day-to-day work easier over the long term.

Plant control system
Control complex plant processes reliably

Crushers, screening machines, conveying equipment, storage bins, sensors and water processes are connected in an integrated control system. Complete processing plants can be operated safely, monitored and optimised selectively.

LARUS
Identify bottlenecks. Use capacity more effectively.

LARUS analyses utilisation across the production chain, identifies the current bottleneck and automatically adjusts feed and material flow. The plant responds dynamically to changing process conditions.

Digital twin
Validate software and processes virtually

Sensors, actuators, machines and control sequences are simulated in a virtual plant model. Functions, interlocks and operating concepts can be checked before physical commissioning.

Shift report
Record production and events for full traceability

Production quantities, downtime, loadout data, operating hours and comments are combined digitally. Clear shift reports support handovers, analysis and optimisation.

Night operation
Keep plant sections running under control

Selected plant areas can continue running automatically after the shift. Target levels, end times and active monitoring ensure clearly limited and traceable operation.

Master/Slave operation
One loadout system, multiple operator stations

Additional operator stations provide greater visibility of the loadout process. A prepared Slave system can also safeguard the main operator station.

The complete system

Extend plant control to suit your needs

WÖHWA plant control can be extended selectively to suit the plant, process and objectives. Functions for optimisation, documentation, automated operation and additional operator stations are combined for each project.

Control processes

Central control and visualisation of crushers, screens, conveying equipment, levels and other plant areas.

Extend operation

Shift reporting, night operation and Master/Slave operation add documentation, additional operating modes and flexible operator stations.

Optimise processes

LARUS and the digital twin support plant optimisation, software testing and better preparation for commissioning.

WÖHWA in figures

Plant control at a glance

WÖHWA combines decades of experience with modern automation technology. From central plant control to targeted extensions, the solution is tailored precisely to the processing requirements of each plant.

1 system

for integrated plant control

75 years

of experience and established expertise

5 add-ons

for greater performance

100 %

Made in Germany

Your benefits

Why operators control their processing with WÖHWA

Stable plant processes

Defined control logic helps crushers, screens, conveying equipment and other machines operate reliably together.

Better plant utilisation

Levels, running times, current draw and process data help identify bottlenecks earlier and use capacity more effectively.

Clear visibility of operation

Operators see plant status, faults, material flows and process values clearly in a central visualisation.

Safe day-to-day operation

Interlocks, operating modes and clear operating functions support controlled plant operation, from automatic operation to maintenance situations.

A basis for optimisation

Captured operating data provides a reliable basis for targeted assessment of processes, energy consumption, downtime and output.

Ready for future expansion

The control system can be extended with further WÖHWA solutions such as energy management, dashboards, remote maintenance or operational data acquisition.

Seamless from entry to exit
Integrated weighing and loadout
Modular and expandable
System integration

Crushers, screening machines, belt conveyors, pumps, valves and other plant components are integrated into coordinated control logic.

Levels, current draw, belt scale readings, switching states and other process values provide the basis for monitoring, control and analysis.

Automatic operation, manual operation, interlocked functions and maintenance situations are configured to suit the plant and safety concept.

Plant areas, messages, process values and operating states are displayed so operators can quickly understand the process and respond safely.

The control system can be connected to operational data acquisition, energy management, dashboards, remote maintenance and other WÖHWA systems.

Existing plants can be modernised, extended or gradually transferred to a new control and operating concept.

Applications
Proven solutions for bulk material applications
Our technologies are used wherever bulk materials need to be conveyed, dosed, weighed and processed efficiently with automated systems.
Sand and gravel plants

WÖHWA supports sand and gravel plants with practical solutions for reliable processes and consistently safe plant operation.

Proven solutions for sand and gravel plants
Sand and gravel plants depend on reliable processes, robust equipment and smooth plant operation. Solutions need to suit each plant's specific workflows and requirements.
Quarries

WÖHWA supports quarries with practical solutions for reliable, efficient and safe plant operation over the long term.

Proven solutions for quarries
Many processes must work reliably together in quarries. Robust equipment, coordinated workflows and solutions that meet the demands of day-to-day operation are essential.
Recycling plants

Solutions for flexible processes, changing requirements and reliable operation in recycling plants.

Proven solutions for recycling plants
Recycling plants face particular technical and operational demands due to changing materials and varying process requirements. Flexible solutions and reliable day-to-day processes are therefore essential.
Wet processing and water treatment

WÖHWA integrates pumps, valves, water management and relevant process data into the control and operator interface concept.

Integrating water processes
For plants where washing, clarification, recirculation and process water play a central role in plant operation.
Slag and clay processing

The control system is configured to suit the material properties, plant structure and required process operation.

Targeted control of specialised processes
For specialised materials with specific requirements for crushing, classification, conveying and further processing.
Contact us

Plan plant control precisely

Looking to automate a processing plant, modernise an existing control system or integrate complex equipment, wet processes and operating data more effectively? Together, we assess which control solution suits your plant and process.

Your contact:
Portrait Max Mustermann
Markus Esslinger
International Sales
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We develop the right solution for your plant.

Everything from a single source
Proven technology for stable processes
Service throughout the plant lifecycle

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