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Energy management

Understand energy flows. Identify opportunities for greater efficiency.

  • Record energy consumption for each plant area
  • Practical performance indicators
  • Optimise consumption in relation to the process
WÖHWA solution

Turn energy data into actionable insights

WÖHWA energy management not only records energy consumption across the plant, but also relates it to production, operating hours, throughput and plant status. This provides reliable indicators showing where energy is used, which consumers are most significant and where plant operation can be optimised.

Energy consumption by plant area

Energy flows are shown transparently, from the whole site down to individual consumers or plant areas.

Operational performance indicators

Values such as kWh, kWh per tonne, operating hours and production volumes provide a better basis for analysis and comparison.

Process data included

Energy consumption, throughput, downtime and plant status are assessed together rather than measured in isolation.

Dashboards and reporting

Energy data can be clearly visualised, analysed and used for internal reports or optimisation projects.

Central energy data collection
Clear performance analysis
Comparable processes
Visible optimisation opportunities
Extensions & add-ons

Extend your energy management to suit your needs

Additional functions allow WÖHWA energy management to be adapted to the plant’s requirements. They help optimise energy flows further, avoid peak loads and make better use of existing opportunities.

Load management
Avoid peak loads. Control energy use more precisely.

WÖHWA load management monitors the plant’s current power demand, projects consumption over the ongoing 15-minute interval and intervenes if a defined demand limit could be exceeded. Plant areas with adjustable power consumption are controlled selectively without unnecessarily putting the process at risk.

Your benefits

Understand consumption. Identify opportunities.

Greater transparency in energy consumption

Energy flows become visible, from the whole site down to individual plant areas, consumer groups or processes.

Measured indicators instead of estimates

Consumption, operating hours, production volumes and throughput can be assessed together and compared.

Identify opportunities for optimisation

Idle times, consumption peaks and energy-intensive operating conditions become visible sooner.

More targeted process assessment

Energy data is assessed in relation to actual plant operation rather than in isolation.

A better basis for decisions

Operations, maintenance and management teams receive reliable data for optimisation, investment and modernisation.

Sustainable plant operation

More conscious energy use supports commercial objectives and helps make more effective use of resources at the plant.

Seamless from entry to exit
Integrated weighing and loadout
Modular and expandable
System integration

Energy data from relevant plant areas is recorded centrally and made available for energy management analysis.

Crushers, screening machines, conveying equipment, pumps, water treatment, loadout and auxiliary consumers can be included to suit the plant.

Measurements provide indicators such as total consumption, consumption over a defined period, load profiles and specific energy consumption per tonne.

Energy and process data can be displayed in clear dashboards and used for analysis, comparisons and reports.

Energy management can be included when planning new plants or integrated into existing WÖHWA control and automation environments.

Applications
Proven solutions for bulk material applications
Our technologies are used wherever bulk materials need to be conveyed, dosed, weighed and processed efficiently with automated systems.
Crushers and impact mills

Analyse energy use in large crushing machines and show how material, utilisation and operating conditions affect consumption.

Monitor energy-intensive crushing
Crushers and impact mills are among the plant’s largest energy consumers. Energy data helps put load, material flow and operating conditions into context.
Screening machines and conveying equipment

Record operating hours, load profiles and energy use for screens, belt conveyors, feeders and drives, and compare them with plant operation.

Assess long operating hours more effectively
Screening machines, conveyors and drives often run for many hours. Transparent consumption data reveals idle running and inefficient operating conditions.
Pumps and water treatment

Record energy consumption in washing processes, pumps, water management, clarification and recirculation, and analyse it in relation to the process.

Understand energy use in water processes
Wet processing and water management are becoming increasingly important at many plants. Pumps, clarification and recirculation can be included in energy assessments.
Dosing and loadout

Record energy consumption in dosing, weighing and loadout processes and assess it in relation to quantities, operating hours and plant status.

Assess energy use during material transfer
Dosing and loadout processes also consume significant energy, especially at automated loading points, conveyor systems and auxiliary equipment.
Infrastructure and auxiliary consumers

Record lighting, compressed air, heating, dust extraction and other consumers to gain a more complete understanding of the plant’s energy flows.

Include auxiliary consumers
Infrastructure, dust extraction, compressed air and lighting also affect a plant’s total consumption alongside the main processes.
Contact us

Make your plant’s energy consumption transparent

Looking to record energy consumption, establish performance indicators or identify opportunities for greater efficiency in your plant? Together, we assess which measurement points, process data and dashboard structures suit your site.

Your contact:
Portrait Max Mustermann
Markus Esslinger
International Sales
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We develop the right solution for your plant.

Everything from a single source
Proven technology for stable processes
Service throughout the plant lifecycle

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