Batch, load and feed with precision
- Precise batching of bulk materials
- Efficient truck, rail or ship loading
- Reliable feeding of concrete and asphalt plants
Batch and load bulk materials precisely
The WÖHWA blending and loadout system connects silos, scales, feeding devices, conveying equipment and loadout points into a continuous material flow. Bulk materials are batched precisely, conveyed safely and loaded efficiently.
Materials are reliably batched in the required quantity and composition to suit the product, recipe or application.
Bulk materials are loaded automatically onto trucks, trains or ships, with clearly controlled sequences at the loadout point.
The coordinated operation of feeding devices, weighing technology and intelligent automation ensures high repeatability and accurate recipes.
The solution can be expanded to suit the plant, from a single loadout point to a complex multi-line plant.
The right solutions for different loadout tasks
Control material flows precisely
The WÖHWA blending and loadout system automates key material flows within the plant, from batching individual components through blending and feeding to loading trucks, trains or ships.
- Batching, blending and feeding
- Truck, rail or ship loading
- Feeding devices, scales and batching as a complete system
Store material selectively in storage bays
A solution for automatic or semi-automatic feeding of storage bays, stockpile areas and material zones. Material flow, destination bay and fill levels are digitally controlled.
- Feed destination bays automatically
- Capture fill levels clearly
- Use storage volume optimally
Control sliding gates safely
A robust control solution for targeted material discharge from silos, bins, storage bays or storage areas. Depending on the version, operation takes place directly at the control cabinet or by radio.
- Clear sliding gate selection
- Manual and radio operation
- Repeatable results
Fill bulk materials into big bags
A solution for controlled filling of big bags or similar containers. The target quantity is entered, material is measured using conveying equipment and a belt scale, and loading is completed under control.
- Defined fill quantities
- Weight measurement by belt scale
- Guided filling process
Operate electrically driven sliding gates easily
Compact local control for WÖHWA electrically operated sliding gates. OPEN and CLOSE buttons allow simple material discharge directly at the process.
- Manual OPEN/CLOSE operation
- Simple manual loading
- Compact and robust
Smart upgrades for efficient, accurate loadout
Our add-ons extend loadout processes with additional functions for efficiency, quality, transparency and ease of operation. Plants can be adapted selectively to individual requirements and operating workflows.
The right system configuration for your material flow
Batching and loadout processes vary by plant, material and degree of automation. WÖHWA develops the right solution, from a single loadout point to complex material flow control.
Basic solution
For simple batching, feeding and loadout tasks with clear, intuitive and robust control.
Extended control
For more complex plants with multiple destinations, integrated aggregates or demanding recipe and quality requirements.
Fully automated loadout and batching
For the highest requirements, operating without staff intervention in combination with dispatch automation. For maximum automation and efficiency.
Precise batching. Reliable loadout.
Batching, conveying equipment, scales and loadout points work together in a controlled process. Material routes become clearer, quantities more traceable and loading sequences more efficient.
Successful installations worldwide
Experience in automated loadout
More efficient loadout
Quality and reliability
Why plant operators choose WÖHWA loadout systems
Materials are reliably batched in the required quantity and composition to suit the product, recipe or application.
Automated sequences reduce waiting times at the loadout point and support a steady material flow.
Silos, conveying equipment, scales and loadout points are digitally connected and controlled selectively.
Control logic, sensors, scales and visualisation ensure traceable workflows in day-to-day operation.
Automated control and operating concepts ease staff workload and reduce potential errors in the process.
The solution can be expanded to suit the plant, from a single loadout point to a complex multi-line plant.
Feeding devices, sliding gates, belt conveyors and other plant components are integrated into the control system and coordinated as a complete system solution. Material routes can be enabled selectively, material batched and conveyed to the required destination.
Belt scales, hopper scales or truck scales can be integrated into the process to measure quantities, check setpoints and document loadout sequences for full traceability.
Material sources such as silos, bins, stockpiles and storage bays are digitally integrated into the material flow, keeping available materials and conveying destinations clear.
Different materials can be combined to suit the product, order or application. The control system supports defined blending and batching sequences.
Truck, rail or ship loading and downstream plants can be integrated as destinations. The control system ensures the correct quantity of material reaches the correct point.
Order, material, weighing and loadout data can be transferred to connected systems, providing continuous data flows through to documentation.
Control of large-scale rail and ship loading processes where material flow, throughput and process reliability are particularly important.
Automated loading of bulk materials onto customer vehicles. The control system connects material selection, feeding devices, scales and the loadout point into a clearly guided sequence.
Automated supply and batching of aggregates for downstream blending processes in asphalt and concrete plants.
Control complex loadout tasks simply
Looking to automate batching, improve loadout sequences or modernise an existing control system? Together, we assess which solution suits your plant, materials and destinations.
We develop the right solution for your plant.
