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Recipe optimisation

Optimise recipes automatically

  • Integrate particle size analysis digitally
  • Make optimal use of material stocks
  • Recipes tailored to requirements
Optimise recipes digitally

Safeguard quality. Use material better.

Automatic recipe optimisation combines particle size analysis, grading curves, silo levels and material availability in clear optimisation logic for batching and loadout.
1

Capture material data

Material samples provide the basis for a realistic assessment of available aggregate fractions and qualities.

2

Analyse particle size distribution

Laboratory particle size data shows the actual composition of individual material fractions.

3

Import laboratory values

Analysed particle size and quality data can be imported into the WÖHWA system for further processing.

4

Optimise recipe proportions

The system adjusts recipe proportions within defined limits according to quality, grading curve and material availability.

5

Use material selectively

Well-stocked aggregate fractions can be used more extensively while scarce fractions are conserved.

6

Optimised loadout

Optimised recipe data is provided for batching and loadout.

Grading curves taken into account
Stock levels in view
Use recipe limits effectively
Maintain high quality
Technical basis

WÖHWA PCS35 can store up to 26 recipe variants for each sales item, flexibly representing different quality levels, optimisation objectives and operating strategies.

Current silo levels are included in recipe calculations. Well-stocked aggregate fractions can be used more extensively while scarce components are conserved.

Precise target curves can be stored for specific products, customers or quality classes. The system optimises recipe proportions along the specified quality curve.

The recipe is brought as close as possible to the target grading curve within defined quality limits, producing stable, repeatable particle size distributions.

Operators can prioritise components for the current day using settings such as Min, 0, Plus or Max, allowing flexible responses to order volumes and operating requirements.

Your benefits

Control recipes better and use capacity effectively

Stable product quality

Recipe proportions are adjusted to grading curves, laboratory values and defined quality limits.

Better material utilisation

Abundant aggregate fractions can be used more selectively while scarce components are conserved.

Fewer bottlenecks

Silo levels and material availability are included in recipe logic.

Repeatable results

Recipe variants and target curves support consistent quality for recurring requirements.

Less manual adjustment

Data-driven, system-controlled optimisation reduces the workload on operating staff.

Transparent recipe logic

Influencing factors, recipe proportions and optimisation objectives remain digitally traceable.

Applications
Applications at a glance
WÖHWA solutions support batching, loadout and material handling processes in quarries, sand and gravel plants and recycling plants.
Quarries

WÖHWA supports quarries with practical solutions for reliable, efficient and safe plant operation over the long term.

Proven solutions for quarries
Many processes must work reliably together in quarries. Robust equipment, coordinated workflows and solutions that meet the demands of day-to-day operation are essential.
Sand and gravel plants

WÖHWA supports sand and gravel plants with practical solutions for reliable processes and consistently safe plant operation.

Proven solutions for sand and gravel plants
Sand and gravel plants depend on reliable processes, robust equipment and smooth plant operation. Solutions need to suit each plant's specific workflows and requirements.
Recycling plants

Solutions for flexible processes, changing requirements and reliable operation in recycling plants.

Proven solutions for recycling plants
Recycling plants face particular technical and operational demands due to changing materials and varying process requirements. Flexible solutions and reliable day-to-day processes are therefore essential.
Contact us
Optimise recipes selectively
Looking to control recipes using data, make better use of material stocks and maintain stable product quality? Together, we assess how automatic recipe optimisation can be integrated into your batching and loadout processes.
Your contact:
Portrait Max Mustermann
Team Wöhwa
Consultancy & Sales
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Markus Esslinger
International Sales

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