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Load management

Avoid peak loads. Control energy use more precisely.

  • Detect potential peak loads early
  • Prioritise consumers intelligently
  • Keep power demand within defined limits
How it works

Detect peak loads before they occur

WÖHWA load management monitors the plant’s current power demand, projects consumption over the ongoing 15-minute interval and intervenes if a defined demand limit could be exceeded. Plant areas with adjustable power consumption are controlled selectively without unnecessarily putting the process at risk.
1

Record power consumption

The plant’s total energy consumption is recorded continuously and used as the basis for assessing the load.

2

Project the 15-minute value

The system continuously assesses whether the defined power demand limit could be exceeded within the current interval.

3

Detect potential peak loads

If a critical trend emerges, load management identifies the need for intervention at an early stage.

4

Select consumers precisely

Only defined plant areas with adjustable power consumption are considered. Process-critical consumers remain unaffected.

5

Control plant areas automatically

Depending on the version, consumers are throttled according to a fixed strategy or on the basis of data and process conditions.

6

Keep demand within the limit

Electrical load is reduced selectively to maintain stable plant operation and avoid peak loads.

15-minute interval monitoring
Early detection of demand limits
Targeted consumer prioritisation
Process-aware plant control
Technical equipment

Signals from the customer’s energy meter or the responsible grid operator are integrated to measure power demand. They provide the basis for assessing current demand.

A separate signal marks the start of the 15-minute interval used for billing. Load management therefore operates in sync with the relevant measurement periods.

The Professional version records levels in relevant intermediate and finished-product silos. These indicate which areas can temporarily reduce their output without compromising material supply.

Reliable throughput data allows the system to assess how long downstream areas can continue to be supplied from existing buffer stocks. Existing belt scales and process measurements can be integrated for this purpose.

The power consumption of individual plant areas is recorded separately. This allows the system to assess which reduction actually achieves the required electricity savings.

Your benefits

Better control of energy costs

Avoid peak loads

Potential overruns within the 15-minute interval are detected early and reduced selectively.

Better control of energy costs

More stable power demand supports more predictable operation and greater cost certainty.

Maintain process stability

Consumers with adjustable power consumption are assessed in the context of the plant to avoid unnecessarily putting material flow at risk.

Prioritise consumers selectively

The operator defines which plant areas may be controlled when demand threatens to exceed the limit.

Choose the right system version

From ECO with a fixed load-shedding strategy to Professional with data-based prioritisation, the system can be configured to suit the plant.

More transparent energy flows

Load data, consumer status and control measures become visible and provide the basis for further energy analysis.

Applications
Applications at a glance
WÖHWA solutions support energy-intensive processes in quarries, sand and gravel plants and recycling plants.
Quarries

WÖHWA supports quarries with practical solutions for reliable, efficient and safe plant operation over the long term.

Proven solutions for quarries
Many processes must work reliably together in quarries. Robust equipment, coordinated workflows and solutions that meet the demands of day-to-day operation are essential.
Sand and gravel plants

WÖHWA supports sand and gravel plants with practical solutions for reliable processes and consistently safe plant operation.

Proven solutions for sand and gravel plants
Sand and gravel plants depend on reliable processes, robust equipment and smooth plant operation. Solutions need to suit each plant's specific workflows and requirements.
Recycling plants

Solutions for flexible processes, changing requirements and reliable operation in recycling plants.

Proven solutions for recycling plants
Recycling plants face particular technical and operational demands due to changing materials and varying process requirements. Flexible solutions and reliable day-to-day processes are therefore essential.
Contact us
Reduce peak loads selectively
Looking to control your plant’s power demand more effectively, detect potential peak loads early or selectively control consumers with adjustable power consumption? Together, we assess which WÖHWA load management version suits your plant, available data and energy objectives.
Your contact:
Portrait Max Mustermann
Team Wöhwa
Consultancy & Sales
Thank you! We have received your enquiry. We will get back to you as soon as possible.
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Markus Esslinger
International Sales

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