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Blending and loadout system

Batch bulk materials precisely and load safely

  • Precise batching of bulk materials
  • Truck, rail or ship loading
  • Control feeding and stockpiling processes
Functions in material handling

Digitally guided from material storage to loadout

The WÖHWA blending and loadout system connects material storage, feeding devices, scales, conveying equipment and loadout points into a continuous process. Bulk materials are supplied selectively, batched precisely, measured reliably and routed safely to the required destination.

1

Provide material selectively

Materials from silos, bins, stockpiles or storage areas are selected and made available for further batching or loadout.

2

Batch quantities precisely

Feeding devices, weighing technology and batching are coordinated to control material flow, conveying bulk materials in a controlled manner and in the required quantity.

3

Accurate, reliable batching

Belt scales and batching ensure high accuracy and repeatability of loading operations, consistently preventing overloading and underloading.

4

Transfer material safely

Material is routed to the required destination, for example truck, rail or ship loading, a mixing plant or downstream processes.

Material stocks in view
Precise batching within the system
Belt scales for high accuracy
For trucks, trains and ships
Technical equipment

Feeding devices, discharge devices and conveying equipment are controlled to convey bulk materials from silos, bins, stockpiles or storage bays in a controlled manner.

Belt scales, hopper scales or truck scales can be integrated to measure quantities, check setpoints and document loading processes for full traceability.

Operator interfaces clearly display plant states, material flow, quantities and notifications. Relevant data can be provided for documentation, analysis and other systems.

Depending on the application, batching can be volumetric or gravimetric. The solution can be designed to suit the material, accuracy requirements and process.

Material storage, batching from silos and stockpiles or wheel loader integration. A continuous loading process with clear visibility and full traceability.

Your benefits

Proven solutions for demanding loadout processes

Precise batching

Materials are reliably batched in the required quantity and composition, either volumetrically or gravimetrically.

Efficient loadout

Automated sequences reduce waiting times, accelerate loading and increase throughput.

High process reliability

Control logic, sensors, scales and visualisation ensure stable, traceable workflows.

Flexible recipes

Blends and material combinations can be represented to suit the order, product or application.

Less manual intervention

Automated control and operating concepts ease staff workload and reduce potential errors.

Scalable system solution

The solution can be adapted to the plant, process and objectives, from a single loadout point to a complex multi-line plant.

Product video

Digitally controlled loadout

The product video shows how feeding devices, scales, conveying equipment and the loadout point work together, making material flow from batching to loading easy to understand.
Watch video
Applications
Applications at a glance
WÖHWA solutions support batching, loadout and material handling processes in quarries, sand and gravel plants and recycling plants.
Quarries

WÖHWA supports quarries with practical solutions for reliable, efficient and safe plant operation over the long term.

Proven solutions for quarries
Many processes must work reliably together in quarries. Robust equipment, coordinated workflows and solutions that meet the demands of day-to-day operation are essential.
Sand and gravel plants

WÖHWA supports sand and gravel plants with practical solutions for reliable processes and consistently safe plant operation.

Proven solutions for sand and gravel plants
Sand and gravel plants depend on reliable processes, robust equipment and smooth plant operation. Solutions need to suit each plant's specific workflows and requirements.
Recycling plants

Solutions for flexible processes, changing requirements and reliable operation in recycling plants.

Proven solutions for recycling plants
Recycling plants face particular technical and operational demands due to changing materials and varying process requirements. Flexible solutions and reliable day-to-day processes are therefore essential.
Contact us

Control material flows precisely and load efficiently

Looking to automate batching, reduce loading times or modernise an existing loadout control system? Together, we assess which solution suits your plant, materials and loading processes.

Your contact:
Portrait Max Mustermann
Team Wöhwa
Consultancy & Sales
Thank you! We have received your enquiry. We will get back to you as soon as possible.
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Markus Esslinger
International Sales

We develop the right solution for your plant.

Everything from a single source
Proven technology for stable processes
Service throughout the plant lifecycle

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